DOWNLOAD Kawasaki Jet-Ski Repair Manual 1985-2013

Kawasaki Jet-Ski Repair Manual, Kawasaki Service Manual, PDF

Download a Kawasaki Jet-Ski repair manual instantly. A downloadable Kawasaki Jet-Ski repair manual, also termed Kawasaki service manual or online factory service manual (FSM), is a digitally delivered book of repair instructions. The Kawasaki jet-ski ebook covers every aspect of repair and is identical to the repair handbook you’d obtain from a Kawasaki dealership parts store.

A Kawasaki jet-ski is a small, jet-propelled vehicle that skims on the surface of the water, and at some point the jet drive boat will require some kind of mechanical or electrical repair, or maintenance and troubleshooting. And if you intend to perform you own maintenance and repairs, you will need to use a Kawasaki jet-ski repair manual to fix your personal watercraft correctly.

Kawasaki Jet-Ski Waverunner PWC Repair Manual Online Download PDF

Here’s a list of chapters and topics covered in a Kawasaki jet-ski repair manual (topics might differ depending on actual year and model):

General Information

  • PWC identification numbers
  • Jet-ski specifications
  • Torque specifications
  • Decimal equivalent charts
  • Conversion chart
  • Tap drill size chart
  • Service glossary
  • Service guidelines

Engine And Cooling

  • Engine specifications
  • Torque specifications
  • Engine torque sequence pattern
  • Engine assembly illustrations and diagrams
  • Engine removal guidelines
  • Engine disassembly and cleaning
  • Engine inspection and assembly
  • Crankshaft indexing procedures
  • Carburetor crankshaft indexing procedure
  • Cooling system exploded views
  • Cooling system overview
  • Exhaust cooling orifice/screen cleaning

Final Drive And Propulsion

  • PWC pump specifications
  • Final drive
  • Propulsion reference maintenance chart
  • Cavitation diagnostics
  • Ventilation
  • Pump assembly exploded diagram
  • Pump induction exploded diagram
  • Manual reverse system
  • Pump removal and disassembly
  • Pump cleaning and inspection
  • Pump assembly and installation
  • Driveshaft inspection and lubrication
  • Stator disassembly and assembly
  • Pump alignment
  • Bearing housing removal and inspection
  • Intake scoop, ride plate removal, install

Electrical System

  • Spark plug, alternator and ignition specs
  • Engine degrees-to-piston to conversion chart
  • RPM limiter system
  • Warning system diagram
  • RPM limiter wiring diagram
  • LR module overview
  • Ignition system components
  • Electrical testing
  • Battery testing, servicing, charging
  • MFI overview, troubleshooting, calibration
  • Dynamic ignition timing adjustment
  • Ignition point adjustment unit
  • Trigger coil testing
  • PVL ignition troubleshooting
  • Starter motor removal, disassembly, inspection
  • Starter motor assembly and troubleshooting
  • Warning system circuit
  • Troubleshooting

Fuel Injection Models

  • DI components and sensors
  • S.L.O.W. warning system
  • Service specifications
  • Individual service tests
  • DI system diagrams
  • EMM connectors
  • Service codes
  • Fuel injection troubleshooting
  • Ignition system action steps
  • Diagnostic software overview/requirements
  • Diagnostic software installation
  • Laptop-to-EMM connections
  • Diagnostic software configurations / error messages
  • Diagnostic software program select menu
  • Diagnostic software: FFI diagnostics
  • Diagnostic software site map

Maintenance And Tune-Up

  • Periodic maintenance schedule
  • General lubrication maintenance
  • Batter safety and maintenance
  • Batter removal and charging
  • Battery storage and installation
  • Circuit breakers, terminal board and fuses
  • Fueses
  • Engine compression testing
  • Engine bolt torque maintenance
  • Water solenoid maintenance
  • Thermostat housing maintenance
  • Engine oil pump and oil filter maintenance
  • Throttle and choke cable adjustment
  • Gasoline information
  • Fuel water separator
  • Fuel system maintenance
  • Carburetor tune-up and adjustment
  • Cooling system maintenance
  • Exterior jet-ski repair
  • Bilge system maintenance
  • Propulsion system maintenance
  • Handlebar maintenance
  • Jet-ski seat adjustment
  • Steering system maintenance
  • Steering system adjustments
  • Reverse cable adjustments
  • Troubleshooting

Carburetor And Exhaust

  • Carburetor specifications
  • Carburetor jet part numbers
  • Carburetor system overview
  • Carburetor and fuel system exploded views
  • Fuel delivery/vent line exploded view
  • Fuel and oil tank exploded views
  • Carburetor pop-off valve testing
  • Gasoline information and fuel filters
  • Water and fuel separators
  • Fuel mixture screw adjustment
  • Fuel mixture screw inspection
  • Carburetor removal and disassembly
  • Carburetor cleaning and inspection
  • Carburetor assembly and installation
  • Throttle, choke and oil cable adjustment
  • Idle speed adjustment
  • Mixture screw adjustment
  • Vent testing
  • Fuel pump maintenance and operation
  • Accelerator pump inspecting and testing
  • Reed valve removal and inspection
  • Fuel line air leak and testing
  • Exhaust system exploded diagram
  • Exhaust system troubleshooting

Hull And Control System

  • Waverunner hull specifications
  • Paint codes and colors
  • Hull assembly exploded diagrams
  • Front comportement assembly diagrams
  • Steering control assembly
  • Steering assembly exploded diagrams
  • Shroud assembly exploded illustrations
  • Seat and cushion exploded views
  • Steering post and handlebar cover removal
  • Steering post and handlebar cover install
  • Steering cable adjustment
  • Reverse cable adjustment procedures
  • Speedometer adjustment and operation
  • Hull repair
  • Jet-Ski decal removal
  • Jetski footpad removal

This manual covers all aspects of maintenance, troubleshooting and repair. It contains pictures, diagrams and illustrations when necessary. Complete part removal, disassembly, cleaning, inspection, assembly and part re-installation is covered in an easy-to-follow step-by-step order. If you plan to service or repair you Kawasaki jet-ski…then you need this manual!

For reference, this repair manual is identical to a repair book you’d obtain in stores. No special software is needed to download and view this book. It’s a simple download that you can start using this second! Just download it and start fixing your problems now. Once downloaded you can save the manual to your desktop or downloads folder. All manuals can be downloaded to a computer, tablet or smart phone.


    • Here are the manuals available for instant download, will add more:

      1985-1988 Kawasaki TS 650 JF650
      1990-1991 Kawasaki 650 TS 560 JF
      1991-1995 Kawasaki X-2 X2 JF650
      1992-1998 Kawasaki JS550 JF650 JL 650 JS650 JS750 JH750
      1992-1997 Kawasaki JH900 JT900 HJ1100 JT1100
      1992-1995 Kawasaki TS650 JF 650 JS800-A1
      1992-1995 Kawasaki 750SX 750SXi JS750
      1993-1994 Kawasaki 550 650 750 900 1100
      1994-1995 Kawasaki XiR 750 Xi-R JH750 JH
      1995-1998 Kawasaki 550 650 750 900 1100 750Xi Pro
      1994-1995 Kawasaki ST STS JT750
      1996-2000 Kawasaki 750 ZXi 900 ZXi 900ZXi
      1997-2002 Kawasaki 1100ZXi 1100 ZXi JH1100
      1998-2000 Kawasaki 900 STX JT900 900STX
      1998-1999 Kawasaki XI Sport JH750
      2001-2002 Kawasaki Ultra 130 DI 130DI JH1100 1100
      2001-2003 Kawasaki 900 STX JT900
      2002-2003 Kawasaki 1200 STX-R 1200STX-R JT-1200
      2003-2004 Kawasaki 1200 STX-R 1200STXR JT1200
      2003-2004 Kawasaki 800 SX-R 800SXR JS800
      2003-2005 Kawasaki 900 STX 900STX JT900
      2003-2006 Kawasaki 1100 STX DI 1100 STX JT1100
      2003-2005 Kawasaki Ultra 150 JH1200
      2003-2009 Kawasaki 800 SX-R 800 SXR JS800
      2004-2005 Kawasaki STX-15F STX 15F JT 1500
      2004-2006 Kawasaki 900 STX 900STX JT900
      2005-2007 Kawasaki STX-12F STX12F JT-1200
      2005-2007 Kawasaki STX-1200 JT1200
      2005-2008 Kawasaki STX-1200F JT1200
      2006-2009 Kawasaki STX-15F JT1500
      2007-2010 Kawasaki Ultra 250X 260X 260LX JT1500
      2007-2009 Kawasaki Ultra LX JT-1500
      2009-2010 STX 1500 JT1500
      2011-2012 Kawasaki Ultra 300X Ultra 300 LX JT1500HBF JBF

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